SUTE13 Flange-Type Electric Heater (Core) Detailed Information



SUTE13 Flange-Type Electric Heater (Core)





Product Use: Used for heating various liquids and gases. The specific shape (such as outer diameter, length, etc.) can be customized according to customer requirements.



Protection Class: IP45 to IP68 (determined based on actual needs)



Design Power: 1KW to 2000KW (calculated based on actual working conditions)



Working Temperature: 20 to 1050°C (determined based on actual needs, allowing free stepless temperature control)



Working Pressure: 0.6 to 20Mpa (determined based on actual working conditions)



Working Voltage: 220V/380V (determined based on actual needs)



Temperature Control Accuracy: ±1°C



Temperature Control Method: Intelligent automatic constant temperature (PLC programming control can be used if needed), with over-temperature, over-pressure, phase loss, overload, open circuit, short circuit, and ground fault alarms, and anti-dry burning function. It can be interlocked with fans, circulation pumps, compressors, and other power equipment that drives the medium flow.





The electric heater core is installed inside the electric heater container. It is an internationally popular high-quality, long-life electric heating equipment. It is used for heating, maintaining temperature, and raising the temperature of flowing liquid and gaseous media. When the heating medium passes through the heating chamber of the electric heater under pressure, it uniformly removes the huge heat generated by the electric heating elements using fluid thermodynamics principles, raising the temperature of the heated medium to meet the user's process requirements. Working Principle: A circulating electric heater is a device that converts electrical energy into thermal energy to heat the material to be heated. During operation, the low-temperature fluid medium enters the input port through the pipeline under pressure, flows along the specific heat exchange channels inside the electric heating container, following a path designed based on fluid thermodynamics principles, and removes the high-temperature thermal energy generated by the electric heating elements, thereby raising the temperature of the heated medium. The outlet of the electric heater provides the high-temperature medium required by the process. The internal control system of the electric heater automatically adjusts the output power of the electric heater based on the temperature sensor signal at the outlet, ensuring uniform medium temperature at the outlet. When the heating element overheats, the independent overheat protection device immediately cuts off the heating power supply, preventing the heated material from overheating, coking, deteriorating, or carbonizing, and in severe cases, preventing the heating element from burning out, effectively extending the service life of the electric heater.



SUTE13 Flange-Type Electric Heater (Core) Application Range



Typical application scenarios mainly include:



1. Heating and raising the temperature of chemical materials in the chemical industry, drying certain powders under pressure, chemical processes, and spray drying.



2. Heating hydrocarbons, including crude oil, heavy oil, fuel oil, heat transfer oil, lubricating oil, paraffin, etc.



3. Heating process water, superheated steam, molten salt, nitrogen (air) gas, water gas, and other fluids that need to be heated.



4. Due to the advanced explosion-proof structure, the equipment can be widely used in chemical, military, petroleum, natural gas, offshore platforms, ships, mining areas, and other places requiring explosion-proof measures.



Operating Conditions



Working conditions and installation location for the electric heating system



Ambient temperature: -15 to 45°C * Relative humidity: 46% to 91% * Altitude: above sea level



Control system: installed indoors, in a non-corrosive, non-explosion-proof area; the on-site operation box and equipment are integrated into a skid mounted in Zone 2 explosion-proof area



Electric heater: installed indoors or outdoors, in a non-corrosive, Zone 2 explosion-proof area



Features



1. Small size, high power: The heater mainly uses clustered tubular electric heating elements.