Professional Production of Melt-blown Ceramic Heaters

Professional Production of Melt-blown Ceramic Heaters

The melt-blown fabric ceramic heater is built with a stainless steel shell, inside which there is a ceramic with high insulation and fire resistance, threaded with resistance wire, and then mechanically twisted into shape. It can be used once connected to the power supply.

Widely used in plastic machinery, chemical and fiber, electronics, medical, packaging and printing, petrochemical, electronic equipment and other industries.

Professional Production of Melt-blown Ceramic Heaters



Product Structure: The ceramic heater is made with a stainless steel shell, inside which there is a ceramic with high insulation and fire resistance, threaded with resistance wire, and then mechanically twisted into shape. It can be used once connected to the power supply.



It is mainly suitable for extrusion, casting, and down-stroke mechanical operations with temperatures up to 450 degrees, and maximum surface load of 6.5W/cm. Its characteristics are long lifespan, high temperature resistance, 30% reduction in energy consumption, and high insulation. It is currently the most suitable electric heating product for extruders, injection molding machines, and film blowing machines. Ceramic heating rings have advantages such as flexible installation, fast heat transfer, and good insulation. They are not limited by model or size specifications. They have high working temperature, fast heating, high thermal efficiency, no pollution, and uniform and precise heating.



The melt-blown fabric ceramic heater is mainly composed of spiral nickel-chromium resistance wire and specially designed high-temperature resistant ceramic tiles. The spiral resistance wire passes through the tiles and strings them together to form a flexible ceramic heating belt, which is finally encapsulated with a stainless steel shell. The maximum operating temperature can reach 600°C.



Advantages



1. Fast heat transfer, uniform heating, and stable operation.

2. No temperature leakage, saving electric energy. The outer cover is not hot to the touch, ensuring safe operation.

3. High product power. The ceramic strip threading method gives a power 0.5 to 1.5 times higher than ordinary ones.

4. European and American high-temperature resistant heating wire, with fast heat dissipation, uniform heating, and high-temperature stability. It can be used for a long time at 600-800°C. 5. Long product lifespan. Since raw materials age slowly at high temperatures, the product has a long service life.

6. Complies with national GB technical requirements. Power deviation +5% to -10%.

7. Electrical strength: Withstands a sinusoidal AC voltage test of 1500V/50Hz for 1 minute without breakdown.

8. High mechanical strength, good thermal insulation performance, large contact area with the heated object, and long service life.



9. Professional Production of Melt-blown Ceramic Heaters  Easy installation and maintenance, low usage cost. Even if the internal heating material is damaged, the external ceramic components can still be reused.