Explosion-proof Heater Parameters - Yangzhou Dali
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Working principle of explosion-proof heater for heat transfer oil furnace: For electric heating oil furnaces, heat is generated and transmitted by electric heating elements immersed in heat transfer oil. Using heat transfer oil as the medium and a circulation pump, the heat transfer oil is forced to undergo liquid-phase circulation, transferring heat to one or more heat-using devices. After being unloaded by the heat-using devices, it returns through the circulation pump to the heater, absorbs heat again, and transfers it to the heat-using devices. This cycle repeats, achieving continuous heat transfer, raising the temperature of the heated object to meet the process requirements of heating.
The heat transfer oil furnace electric heater equipment directly inserts the electric heater into the organic carrier (heat transfer oil) for direct electric heating, and uses a high-temperature oil pump for liquid-phase circulation to transport the electrically heated heat transfer oil to the heat-using equipment, then returns from the outlet of the heat-using equipment to the heat transfer oil heating furnace for electric heating, forming a complete circulating electric heating system. The electric heating heat transfer oil furnace uses a digital temperature controller for temperature control, with over-temperature alarm, low oil level alarm, and over-pressure alarm functions.
The heat transfer oil furnace is also called an organic heat carrier heat transfer oil heating furnace, commonly known as a heat transfer oil boiler, with the official name being hot oil furnace. It is a new type of electric heating thermal energy equipment that uses coal, oil, or gas as fuel and heat transfer oil as the circulating medium for heat supply. The heat transfer oil furnace refers to a new type of thermal energy conversion equipment where the heat-carrying working medium is high-temperature heat transfer oil (also called heat medium or heat carrier). Its capacity is usually expressed in "MW" (megawatts), and the old unit is also expressed in "ten thousand kilowatts/hour" or "ten thousand kilocalories/hour", i.e., "104kcal/h". The advantage of the heat transfer oil furnace lies in its "high temperature and low pressure" and stable operation, which is why it is widely used.
In industrial use, the heat transfer oil furnace explosion-proof electric heater is mainly used for heating crude oil and natural gas, as well as the processing, storage, and transportation of mineral oil. Refineries use heat transfer oil to preheat cold materials, and it has been successfully used for electric heating in solvent and extractant evaporation devices in the lubricating oil manufacturing process. Compared with steam heating, heating with a heat transfer oil furnace has advantages such as uniform heating, simple operation, safety and environmental protection, energy saving, high temperature control accuracy, and low operating pressure. In modern industrial production, it has been widely used as a heat transfer medium.
In the chemical industry, heat transfer oil furnaces are mainly used for heating in distillation, evaporation, polymerization, condensation/demulsification, esterification, drying, melting, dehydrogenation, forced insulation, as well as synthesis devices for pesticides, intermediates, antioxidants, surfactants, fragrances, etc.
In the oil and fat industry, heat transfer oil furnaces are mainly used for heating in devices such as oil decomposition, fatty acid distillation, esterification, nitration, hydrogenation reaction, concentration, vacuum deodorization, etc.
In the synthetic fiber industry, heat transfer oil furnaces are mainly used for heating in polymerization, melting, spinning, thermosetting, fiber finishing, stretching, and drying equipment.
In the paper industry, heat transfer oil furnace electric heaters are mainly used for heating glue applicator rollers, drying rollers, drying rooms, drying cabinets, hot melt machines, wax melting pots, and corrugated paper processing.
In the plastic and rubber industry, heat transfer oil furnace electric heaters are mainly used for heating and insulation in hot pressing, hot calendering, extrusion, kneading, internal mixing, vulcanization molding, injection molding machines, rubber cement mixers, conveyor belt dryers, screw extruders, and molds.
In the air conditioning and electrical equipment industry, heat transfer oil furnace electric heaters are mainly used for centralized or decentralized heating in factories, offices, hospitals, civil buildings, and hotels; and for heating in polishing machines, rolling mills, vacuum machines, dryers, drying rooms, and vacuum chambers in the electrical equipment manufacturing industry.
In the fat and paint industry, heat transfer oil furnace electric heaters are mainly used for heating in autoclaves, dryers, distillation tanks, evaporation equipment, paint drying, baking, drying, and high-temperature curing.
In the wood industry, heat transfer oil furnace electric heaters are mainly used for hot pressing molding of fiberboard, particleboard, laminated board, plywood, and decorative panels, as well as heating in wood drying equipment, drying equipment, coating equipment, and gluing machines.
In the building materials industry, heat transfer oil furnace electric heaters are mainly used for gypsum board drying, concrete component curing protection and prefabrication production, tile mold pressing, decorative material drying, and heat for asphalt felt production lines.
In road construction engineering, heat transfer oil furnace electric heaters are mainly used for asphalt heating, dissolving, asphalt storage tanks, asphalt concrete, and emulsified asphalt heating and insulation.
In metallurgy, machining, and casting industries, heat transfer oil furnaces are mainly used for heating in metal degreasing tanks, Dewar tanks, pickling tanks, cleaning tanks, electroplating tanks, aluminum anodizing tanks, electrode manufacturing, shower heat treatment devices, phosphate treatment equipment, baking rooms, core drying, varnish spraying and drying, and assembly treatment devices.
In the food industry, heat transfer oil furnace electric heaters are mainly used for heating in bread baking devices, biscuit-type food baking devices, candy production devices, grain drying devices, edible oil pressing and refining devices, distillation pots, autoclaves, and conveyor belt dryers.
In the textile printing and dyeing industry, heat transfer oil furnace natural gas electric heater is mainly used for heating in drying and setting devices, hot melt dyeing devices, dyeing and printing devices, dryers, drying machines, calendering machines, flattening machines, washing machines, fabric rolling machines, ironing machines, and hot air stenter.
In the coking industry, heat transfer oil furnace hydrogen electric heater is mainly used for heating and insulation of gas storage tanks, mixing stations, and distribution stations.
In the automobile manufacturing industry, heat transfer oil furnace nitrogen electric heater is mainly used for heating in tunnel-type drying rooms, degreasing baths, and phosphoric acid treatment equipment.
In national defense research, heat transfer oil furnace electric heaters are mainly used for high-temperature heat sources required for the development of new technologies, new materials, and new products in national defense research.
In the carbon industry, heat transfer oil furnace electric heaters are mainly used for heating in graphite electrodes, carbon products, asphalt melting, mixing pot heating, and extrusion molding heating.
In the shipping industry, heat transfer oil furnace electric heaters are mainly used for heating heavy oil tanks, asphalt tanks, sulfur tanks on ships, and containers that require heating and insulation.
In addition to the above industries, heat transfer oil furnaces can be used for warm water generators, hot water generators, steam generators, radiators, as well as heat for the soap and detergent industry, tar processing industry, and washing machines.
Classification
Coal-fired heat transfer oil furnace uses coal as fuel and heat transfer oil as the heat carrier. It uses a circulating oil pump to force liquid-phase circulation, transferring thermal energy to the heat-using equipment.